ASAB Advanced Soft Starter

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4 SANTERNO ASAB Advanced Soft Starter yusuf-rajabi 

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ASAB Soft Starters Z SANTERNO Range 23 Models 23A ~ 1600 A 7.5 ~ 800 kw 2 Voltage Range “FEE 8g 200 ~ 440 VAC 380 ~ 690 VAC ase Protection ۱۳2۵ ۸5۸۵8-00238 - ۸5۸88 ۱۳00 ۸5۸۵8-01458 - ۸5۸8-60 ce 0۳ <> 

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ASAB Soft Starters SANTERNO ase -PT TT) FOC ange Power Range | Bypassed ۱4-24 bypassed 07 29۸ ‏ما و‎ 2۸ ۱ 0 VAC 0۸ 538 Spas 3 ‏رام‎ bypass0d oe 6 =non ype enn cnr) 1008, 2010 2010 2010 2010 2010 2010 2010 

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Market Position NTERNO Market Segment Advanced soft starters. Objective ee 1 A new product that redefines the Advanced soft starter market ۳ segment. create distance from existing competitor products. * create distance compact soft starters. <> 

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Purchase Decision Drivers NTERNO ‎Tae‏ تكن ‎oe ies ene eisey 5‏ وا ‎Advanced‏ ‎improving the way you work Features / Benefits‏ — ود ‎ee eae ese nen ‎Compact cence eae tec iiatsrte et Value for money($) 50۲6۲ 51۵۲۲6۲5 = — making soft start attractive and affordable Soft Start ‏ا رت‎ Controllers - soft start at a budget price Low Cost ‎<> 

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ASAB Positioning Z SANTERNO + ASAB: The complete starter Advanced ( Soft ‘Starters ASAB * Sets a new standard in the Advanced starter market. Keeps this valuable market segment from becoming a commodity. Provides a tool that allows you to deliver solutions 

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منرم The Complete Package Medium Voltage Torque Controller } ASAB © / Soft Start Controller / Va Compact / <> 

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Key Selling Points Z SANTERNO * Adaptive Acceleration Control is the leading edge soft start technology. * Bypassed up to 220 A as standard. * Inside Delta (6-wire) connection for the whole range. * Adjustable bus bars 360C - 1600C. * Comprehensive and customizable motor protection. * Emergency run. roa * Shorted SCR Action. ۱ * DC Braking - Contactorless. 

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مسد 2 <> ASAB 23 Models 23A ~ 1600 A (in-line) (s 2400 A inside delta) 7.5kW ~ 800kW @ 400V Voltage Range 200 ~ 440 VAC 380 ~ 690 VAC 

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ASAB in-line connection Z SANTERNO ‎i 7‏ سبح ۱ ارح عد + اب ۱ ‎ad ‎ ‎ ‎ ‏عتمم ‎<> ‎ ‎ ‎ ‎ ‎ ‎ ‎ ‎ ‎ ‎ ‎ 

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ASAB inside delta connection Z SANTERNO = The motor FLC current can be 50% greater than the ASAB FLC current rating. = The ASAB automatically recognizes the type of motor connection. <> 

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مسد 2 ASAB-12004 ~ ASAB-1600 <> -ASAB-0360A ~ ASAB-09304, ASAB 7.5 to 800kW - 5 Frame Sizes ‘ASAB-0023A ~ ASAB-0105A, ASAB-OLASA ~ ASAB-02208, ASAB-0255A, 4 Control Voltages ۰ 24 ۰ 24 ۰ 110 - 210 ۰ 220 - 440 VAC 

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ASAB Z SANTERNO Protection ۰ 23B to 105B: IP20 * 145B to 1600C: IPOO 3 Approvals @ * UL/ C-UL: UL 508 ~ 23B to 105B: IP20 & NEMA1, UL Indoor Type 1 - 1458 ‏انا ,12500 :1600 مغ‎ Indoor Open Type * CE: IEC 60947-4-2 * RoHS: Compliant with EU Directive 2002/95/EC * CTick * Lloyds Register approval (ASAB-0023B to ASAB-0220B only) 6 8 8 <> 

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مسد 2 Fingerguards * Available for models ASAB-0145B ~ ASAB-0220A * Provide IP20 protection against accidental contact ۸ زاف <> 

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۰۵ ك2 ۱ Off time (seconds) Star time (seconds| Start current (multiple of motor full load current) Starter current rating (amperes) + Starter Current Rating: The full load current rating of the soft starter given the parameters detailed in the remaining sections of the utilisation code. + Start Current: The maximum available start current. + Start Time: The maximum allowable start time, * Off Time: The minimum allowable time between the end of one start and the beginning of the next start. <> 

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۰۵ ك2 ۱ Es Bypassed bypassed 238 aaa 508 538 26۸ 9۸ 1008 105A 145A 1708 200A 220 2010 2010 2010 2010 2010 2010 2010 ASAB * Internally Bypassed as standard up to 110kW * 132 ~ 500kW Internally bypassed under development 

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Communication Modules Z SANTERNO Optional plug-in communication modules: * DeviceNet * Modbus * Profibus * USB module <> 

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Software Tools Z SANTERNO WinStart * Selects the right starter for the application * Distributor software - not for end users WinMaster * ASAB soft starters can be controlled and monitored, but not programmed, using WinMaster PC Software. <> 

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ASAB Z SANTERNO * Improved keypad (Graphical display & events log) * Display graphical LCD * 4 line Text - real language feedback messages * Real time graphs of motor operating performance * Menus - standard , extended & quick set * 99 Events Log and Trip Log recording Last 8 Trips <> 

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مسد 2 The keypad provides a wide range of performance information about the soft starter. The top half of the screen shows the real-time information on the starter status, motor temperature and motor power. <> Programmable Monitoring Screen 

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Programmable Monitoring Screen Z SANTERNO * Programmable monitoring screen. * Starter State - Starting, Running, stopped or tripped. * Motor Current , Motor pf, Mains frequency, Motor kW , Motor HP, kWh , Hours run, Analog input, Mains voltage (optional card), Motor KVA, % Rated kW, and Motor Parameter set. * 8 Languages - German, English, Italian, French, Spanish, Brazilian Portugese, Russian and Chinese. <> 

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Adaptive Acceleration Control Z SANTERNO Adaptive Acceleration Control (AAC) is a new soft start control type that allows the selection of different acceleration and deceleration profiles according to application needs. <> 

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Soft Start Control Types |ANTERNO Soft starters offer a variety of methods for the control of motor starting and stopping. Each type of the control uses a different primary control parameter. Soft Start Type Parameter Controlled __ Performance Parameters Influenced ‘Timed Voltage Ramp Voltage Start Current, Start Torque, Acceleration Constant Current ___Current_Start Torque. Acceleration Torque Controt Torque Start Current, Acceleration Adaptive Control Acceleration Start Current, Start Torque <> 

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Start methods: Constant Current Z SANTERNO * Constant current is the traditional form of soft starting, which raises the current from zero to a specified level and keeps the current stable at that level until the motor has accelerated. * Constant current starting is ideal for applications where the start current must be kept below a particular level. 3 Blitial current (parameter 2C) Bhrrent limit (parameter 2B) Bill voltage current Tos Zan dow dow foe fom Tow com coms 108 Rotor speed (% full speed) <> 

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Start methods: Current ramp Z SANTERNO * Current ramp soft starting raises the current from a specified starting level (1) to a maximum limit (3), over an extended period of time (2). * Current ramp starting can be useful for applications where: - the load can vary between starts - the load breaks away easily, but starting time needs to be extended - the electricity supply is limited Bhitial current (parameter 2C) | ramp time (parameter 2D) urrent limit (parameter 2B) Ehull voltage current Current (motor ful load current) <> 

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Start methods: Kickstart Z SANTERNO * Kickstart provides a short boost of extra torque at the beginning of a start, and can be used in conjunction with current ramp or constant current starting. * Kickstart can be useful to help start loads that require high breakaway torque but then accelerate easily (for example flywheel loads such as presses). Hlickstart level (parameter 2E) Kickstart time (parameter 2F) Biitial current (parameter 2C) Bltart ramp time (parameter 2D) Burrent limit (parameter 2B) Biull voltage current ‘Curent Chmoter fl oad erent Rotor so80d (% fl s0800) <> 

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Start methods: AAC Z SANTERNO Adaptive Acceleration Control is a new intelligent motor control technique. In an Adaptive Acceleration Control soft start, the ASAB soft starter adjusts the current in order to start the motor within a specified time and using a selected acceleration profile. key: BI Early Acceleration Late Deceleration FA Constant Acceleration Constant Deceleration EY Late Acceleration Early Deceleration <> 

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Adaptive Acceleration Control Z SANTERNO * Adaptive Acceleration Control is based on two algorithms, one for measuring (learning) the motor characteristics and one for controlling the motor. * During each start it makes two speed estimates, zero speed at LR and maximum speed at the point when the motor is operating at maximum efficiency. * During subsequent start and stop operations, measuring the motor characteristics and using this value to determine the speed between the two known end points provides an estimate of motor speed. <> 

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Adaptive Acceleration Control Z SANTERNO The control algorithm creates a time based speed profile which can create curves from a mathematical function. During each start and stop operation the control algorithm compares the speed estimate with the speed ramp profile. If the speed estimate is too low it increases the power to the motor and decreases the power when it is too high. This allows for control of the three accelerating and three decelerating profiles. If the motor does not start and stop smoothly to fine tune adjust the adaptive control gain. <> 

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Which Type Of Soft Start? SANTERNO The best type of soft start depends on the installation requirements. Typically soft starters are used to: *limit motor start current *to control load acceleration and/or deceleration. Best results are obtained by selecting the soft start type that directly controls the parameter of interest. Serr) ‏عونا‎ Motor Start Current Constant Current -Motor/Load Acceleration or Deceleration | Adaptive Acceleration Cantral___ The ASAB soft starter offers both Constant Current & Adaptive Acceleration Control. <> 

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AAC In Action ge SANTERNO ۱ Speed Early Acceleration Late Deceleration Constant Acceleration Constant Deceleration Late Acceleration Early Deceleration <> 

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مسد 2 <> Performance Result Natural load run down Extended run down time Extended run down time according to selected deceleration profile Reduced run down time Stop Methods Stop Method Coast To Stop TVR Soft Stop Adaptive Acceleration Control Brake Soft starters are often used in pumping applications to eliminate the damaging effects of fluid hammer. Adaptive Acceleration Control should be the preferred stop method for these applications. 

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Stop Methods: TVR Stop Z SANTERNO Timed voltage ramp reduces the voltage to the motor gradually over a defined time. The load may continue to run after the stop ramp is complete. * Timed voltage ramp stopping can be useful for applications where the stop time needs to be extended, or to avoid transients on generator set supplies. Stop time (parameter 21) <> 

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Stop Methods: AAC Z SANTERNO * In an Adaptive Acceleration Control soft stop, the ASAB soft starter controls the current in order to stop the motor within a specified time and using a selected deceleration profile. * Adaptive Acceleration Control can be useful in extending the stopping time of low inertia loads. <> 

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Start methods: AAC Z SANTERNO Examples: * Late acceleration on conveyors for a gentle start without belt flap or chain couplings on milliscreens or belt couplings on fans. * Early acceleration on submersible pumps where you need to be above minimum speed quickly. * Constant acceleration and deceleration where they need linear response without need for tacho feedback. <> 

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Why AAC? Z SANTERNO Select an acceleration profile to suit the application. Gradual and shock free acceleration can benefit all motor applications, but many situations need a more precise control over acceleration and/or deceleration. Bandsaws Conveyors 

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Why AAC? @ SANTERNO Select a deceleration profile to suit the application. The hydraulic characteristics of pumping systems varies considerably. The deceleration profile required for ideal stopping must match application requirements. High Head Low Head, High Flow Open System <> 

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مسد 2 Application Characteristics - High back pressure can mean that even a small variation in speed sees water flow switch rapidly from forward to reverse. Problem - Rapid change in flow direction results in significant reverse flow, causing the non-return valve to slam shut and setting up damaging shock waves. Flow / Speed Pumping High Head Ideal Solution - Very slow control of motor deceleration at the flow/no flow transition followed by rapid deceleration. 

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Pumping Low Head Z SANTERNO * Application Characteristics - Low head, high flow rate. * Problem - On stopping of the pump, fluid momentum creates a low pressure state behind the pump. The non-return valve is slammed shut and shock waves are set up as this low pressure state is equalised. * Ideal Solution - Long, uniform deceleration allowing fluid momentum to naturally dissipate. <> 

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مسد 2 Application Characteristics - A pump lifts water from a lake to a channel via a pipe system with no non-return valve. Problem - On stopping water drains back through the pump causing it to spin in reverse. Ideal Solution - Quick deceleration to point that stops water being pumped but still keeps the pump rotating in a forward direction while water remaining in the pipe work drains back through the pump. <> Pumping Open System 

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AAC For Pumping Z SANTERNO Adaptive Acceleration Control is ideal for pump stopping because it <> allows selection of multiple deceleration profiles. High Head Low Head, High Flow Open System Late Constant Early Deceleration Deceleration Deceleration 

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AAC - Summary Z SANTERNO * Controls acceleration/deceleration - is largely unaffected by changes in load. * Provides choice of starting and stopping profiles - performance can be matched to load requirements * Ideal for pumping stopping: the varying needs of pump applications means no single deceleration profile is ideal for all situations. <> 

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۰۵ ك2 ۱ Metering Screens Trip Diagnostics Trip Log Event Log Performance Logs & Commissioning Tools Status LEDs <> An Interface That Thinks Like You Full Text Language Display Local Control Push Buttons, Shortcut Keys Navigation Push Buttons 

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مسد 2 Simple Program * Standard Menu * Extended Menu * Quick Set Pump, centugal Ls ‏و‎ cunt nee + Fan, damped Parameter Suggested Value = Fan, undamped 1A Motor FLC Model dependent = Compressor, screw ZA Start Mode ‘Adaptive Control ‏ا‎ recipeocating 2 Adaptive Start Profile Early Acceleration Scanueyor 20 Start Ramp Time Siseconds eee 2.8 Current Limit 350% ‎2H Stop Mode [Adaptive Control‏ ب یی ‎Crusher, jaw 2-K Adaptive Stop Profile Late Deceleration‏ = ‎2A Stop Time 15 seconds ‎ ‎ ‎<> 

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Compact Physical Design & SANTERNO ASAB soft starters are amongst the smallest in their class, allowing saving installation costs by minimising panel space requirements. <> 

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Built-in Bypass Z SANTERNO When installing soft starters within switchboards or standalone enclosures allowance must be made for dissipation of heat generated while the motor is running. This can require use of cooling fans or bypass contactors - but not with the ASAB soft starter. Built-in bypass means ASAB soft starters dissipate very little heat when running and eliminate the costly requirement for external fans or bypass contactors. <> 

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Power Connection: Bypassed Z SANTERNO 0 x 48 2 2 ys 43 Bg ka a Cal <> 

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مسد 2 <> Power Connection: Non Bypassed 

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مسد 2 <> Adjustable Bus Bars Cabling or bus-bar work for higher power installations can be costly and require significant panel space. ASAB soft starters = 360A reduce cable costs and panel space requirements because they allow for top or bottom connection of both input and output cabling. 

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مسد 2 <> Ergonomic Cableways Neat and tidy control wiring is easy with top and bottom cable entry. 

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Robust Control Terminals Z SANTERNO Clearly labeled, pluggable terminals make control wiring a delight. <> 

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But Wait There’s ۰ Z SANTERNO A real language interface with selectable language, Quick Setup function and intuitive Standard Menu make the ASAB soft starter incredibly easy to use. The Advanced Menu offers specialised functions. Easy to use, these turn the ASAB soft starter from simply a great soft starter into a powerful motor management system. <> 

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Metering & Monitoring Z SANTERNO ASAB soft starters deliver extensive monitoring information to support process improvement and maintenance. Feedback is available on-screen or via serial, analog and relay outputs. Programmable Screen <> 

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Logs and Counters Z SANTERNO Time-stamped Trip and Event logs with full details of operating conditions. Counters record the starter’s operating history: * Hours run, kWh, number of starts + User-resettable (password required), plus lifetime <> 

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@ SANTERNO Flow, pressure transducers or level probes can all be directly connected to the ASAB soft starter. This simplifies control circuits and reduces installed cost as well as making installation, maintenance and operation simple and straight forward. <> ASAB Pump Control 

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Operation Timers SANTERNO Operation of remote installations such as irrigation pumps can be automatically controlled using the ASAB soft starter’s operation timer doing away with the need for external control circuits. <> 

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Braking Of High Inertia Loads Z SANTERNO DC brake is used to electrically brake high inertia load’s. The brake cycle produces a motor brake torque which approximates the parameter set motor torque. Increase productivity of machines such as band-saws and chippers by reducing the time needed to replace saw bands or cutting heads. The ASAB soft starter pulses the DC over all three phases and does not require an external contactor. <> 

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Dual Parameter Sets Z SANTERNO The ASAB soft starter can be programmed for two separate start scenarios. Typical application of this capability includes: *A single ASAB soft starter to control duty-standby pumps. Different start performance for varying load conditions. *Soft braking. <> 

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مسد 2 The ASAB soft starter’s jog function allows the operator to run the motor at part speed in either the forward or reverse direction Approx 11%. Max torque is approx 60% of motor FLT in forward and 45% FLT in reverse. This is ideal for machine positioning of loads such as mixers or hopper bins ready for unloading <> Jog Operation Jog Forward ۳ ‏و۵‎ ۵ 8 ۱۵۲۵۵۱ 00۵7۵0 Available Jog Torque 

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مسد 2 Auto-Reset Of Fault Con Uninterrupted operation of ۹ unmanned installations such as 9 irrigators, flood pumps, remote pump stations is aided by the the ASAB soft starter’s Auto- Reset function. Eee EV eon 9-8 Auto-Reset Action Trips 9-8 Maximum Resets Curent imbalance 9.€ Reset Delay Groups AGE Phase Loss, Power Loss 9-0 Reset Delay Group C ee Oe acy: Undercurrent Instantaneous Overcurrent Input A Trip Motor Overload Motor Thermistor Starter Overtemperature 

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Emergency Run Mode Z SANTERNO In the case of fire, equipment such as ventilations fans in high rise buildings can be required to run at all costs. Activation of the ASAB’s Emergency Run mode initiates a start and deactivates all protections systems, enabling the motor to run as long as possible despite the deteriorating environment. <> 

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Slip Ring Motor Control Z SANTERNO Replacement of slip ring starters requires careful analysis to ensure sufficient start torque will be available in the new configuration. Once the suitability of a conversion has been verified, the specialised slip ring control functions of the Versistart make it ideal solution. Kim 4 4 R 3 | © Slip-ring motor control normally requires use of last stage resistors <> 

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Premium Overload Protection Z SANTERNO Not only does ASAB soft starter provide great starting and stopping, it is also a premium motor protection system. Motor overload protection is an important consideration for all applications. The ASAB soft starter excels in this area providing a protection levels previously only available from dedicated and expensive high-end motor protection relays. The ASAB soft starter’s second order thermal model allows motors to be used to their full potential without fear of damage from overloading. <> 

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Premium Overload Protection Z SANTERNO The motor thermal model has two compartments. Motor body Large thermal capacity, affects long term thermal behaviour Motor windings Low thermal capacity, affects short term thermal behaviour The model includes the following considerations: * Motor current * Motor body & winding thermal * Iron losses capacity * Winding resistance losses * Cooling during run * Cooling at standstill <> 

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SCR Shorted Action Z SANTERNO SCR Shorted Action is a new and unique feature that keeps your plant running even if the one phase of the ASAB soft starter is damaged. In the event that a damaged SCR is detected in one phase the ASAB soft starter offers the option to continue operation using two phase control. This ensures continued operation while long term repair of the damage is initiated. <> 

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Fully Adjustable Protection Z SANTERNO Each ASAB soft starter protection system is fully adjustable to site specific requirements. «Adjustable protection levels *Adjustable protection delays *Selectable protection actions By default each protection system will trip the ASAB soft starter. However, to accommodate special circumstances, the action taken by a ASAB soft starter protection system can also be set to Warn & Log or Log Only. <> 

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Other Additional Features Z SANTERNO Protection * Programmable input trip * Individual phase loss trips * Individual shorted SCR trips * Internal bypass relay overload * Internal bypass relay fail 24 VDC Output 200mA. This provides an in-built power supply via the serial port for the remote operator, removing the cost of a separate supply. <>