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0
Materials Handling, Storage,
Use, and Disposal
Office of Training &
Education
1
Overview -- Handling and
Storing Materials
Involves diverse operations:
Manual material handling
Carrying bags or materials
Unpacking materials
Material handling via machine
Forklift
Crane
Rigging
Stacking or storing drums, barrels, kegs, lumber,
loose bricks or other materials
Office of Training &
Education
2
Injuries
Lifting objects is a major cause of
back injuries in the work place
Improper storing and handling of
material and equipment can cause
struck by and crushed by injuries
Office of Training &
Education
3
Hazards
Improper manual lifting or carrying
loads that are too
large or heavy
Being struck by materials or being
caught in pinch points
Crushed by machines, falling materials
or improperly stored materials
Incorrectly cutting ties or securing
devices
Office of Training &
Education
4
Manual Handling
Seek help:
• When a load is too bulky to properly
grasp or lift
• When you can’t see around or over the
load
• When you can’t safely handle the load
Attach handles to loads to reduce the
chances of getting fingers smashed.
Office of Training &
Education
5
Safe Lifting
Break load into parts
Get help with heavy or bulky items
Lift with legs, keep back straight, do not twist
Use handling aids - such as steps, trestles,
shoulder pads, handles, and wheels
Avoid lifting above shoulder level
Office of Training &
Education
6
Safe Lifting Training
What should be taught:
• How to lift safely
• How to avoid unnecessary physical
stress and strain
• What you can comfortably handle
without undue strain
• Proper use of equipment
• Recognizing potential hazards and
how to prevent / correct them
Office of Training &
Education
7
Personal Protective Equipment
For loads with sharp or rough
edges, wear gloves or other
hand and forearm protection
When loads are heavy or bulky,
wear steel-toed safety shoes to
prevent foot injuries if the load
is dropped
Office of Training &
Education
8
Materials Handling Equipment
Employees must be
trained in the proper
use and limitations of the
equipment they operate
This includes knowing
how to effectively use
equipment such as
forklifts, cranes,
and slings
Office of Training &
Education
9
Forklifts
Center the load on the forks and as close to the
mast as possible to minimize the potential for the
truck tipping or load falling
Overloading a lift truck makes it hard to control
and could make it tip over
Place the load at the lowest position for traveling
Don’t place extra weight on the rear of a
counterbalanced forklift to allow an overload
Office of Training &
Education
10
Operating a Forklift Safely
Keep arms and legs inside the truck
Handle only stable loads
Keep speed low - you may have to stop
Be careful when making sharp turns
with a raised load
If a load blocks your view, travel in reverse
No riders, unless there’s an approved seat
Don’t drive with forks raised
Wear safety belts or other restraint devices
Office of Training &
Education
11
Powered Industrial Truck Training
•
•
•
•
Truck-related topics
Workplace-related topics
Standard requirements
Trainees must be supervised by a
competent person and not endanger
others
• Formal instruction
• Practical training
• Evaluation of performance
Office of Training &
Education
12
Dock Boards (Bridge plates)
Dock boards must
have handholds, or
other effective means
for safe handling.
Office of Training &
Education
13
Earthmoving Equipment
Scrapers, loaders, crawler
or wheel tractors, bulldozers,
off-highway trucks, graders,
tractors
Provide seat belts
Equipment with an obstructed
rear view can’t be used in
reverse unless the equipment
has a signal alarm
Office of Training &
Education
14
Cranes
Check the load chart in the cab
Frequently inspect
Never lift people
Check overhead power lines
Ensure area of travel is clear
Office of Training &
Education
15
Rigging Equipment Slings
Types of slings covered are those made from alloy steel chain,
wire rope, metal mesh, natural or synthetic fiber rope, and
synthetic web.
Chain
Wire rope
Metal mesh
Office of Training &
Education
Synthetic
16
Sling Inspection
Inspect slings:
Each day before use
Where service conditions
warrant
Remove them from service if
damaged or defective
Office of Training &
Education
17
Remove From Service
Immediately remove damaged or
defective slings from service
Office of Training &
Education
18
Alloy Steel Chains
Adapts to shape of the load
Can damage by sudden shocks
Best choice for hoisting very hot
materials
Must have an affixed tag stating
size, grade, rated capacity, and
sling manufacturer
Office of Training &
Education
19
Markings
Alloy Steel Chain
It must be marked with grade or manufacturer's mark
Office of Training &
Education
20
Alloy Steel Chain Attachments
Rated Capacity
Hooks, rings, oblong links,
or other attachments, when
used with alloy steel chains,
must have a rated capacity
at least equal to that of the
chain
Office of Training &
Education
21
Unsuitable Alloy Steel Chain
Attachments
Right
Wrong
Job or shop hooks and links, or makeshift fasteners, formed
from bolts, rods, etc., or other such attachments, can’t be used
Office of Training &
Education
22
Chain Wear
When a chain shows
excessive wear, or is
cracked or pitted,
remove it from service
Non-alloy repair links
can not be used
Office of Training &
Education
23
Wire Rope Slings
Used to hoist materials
Core
Selection considerations:
strength
ability to bend without cracking
ability to withstand abrasive wear
ability to withstand abuse
Office of Training &
Education
Wire
Center
Strand
Wire
rope
24
Wire Rope Slings
Eye Splices
Eye splices made in any wire rope
must have at least three full tucks
Office of Training &
Education
25
Protruding Ends
Cover or blunt protruding ends of strands
Office of Training &
Education
26
Wire Rope Clips
When using U-bolt wire
rope clips to form eyes,
ensure the "U" section is
in contact with the dead
end of the rope
Dead End
This is the correct method
Office of Training &
Education
27
Lubrication
Regularly lubricate ropes and chains
Office of Training &
Education
28
Wire Rope Slings
Remove From Service
If these happen, remove the wire rope sling from service
Kinking
Bird Caging
Crushing
Office of Training &
Education
29
Synthetic Web Sling
Markings
Mark or code to show:
• Name or trademark of
manufacturer
• Rated capacities for the
type of hitch
• Type of material
Office of Training &
Education
30
Synthetic Web Slings
Fittings
Fittings must be:
• At least as strong as
that of the sling
• Free of sharp edges
that could damage the
webbing
Office of Training &
Education
31
Synthetic Web Sling
Stitching
Stitching
Stitching is the only method allowed to attach end fittings to
webbing, or to form eyes
Office of Training &
Education
32
Synthetic Web Slings Remove from Service
Remove from service if any of
these are present:
• Acid or caustic burns
• Melting or charring of any part
• Snags, punctures, tears or
cuts
• Broken or worn stitches
• Distortion of fittings
Office of Training &
Education
Heat Damage
33
Storing Materials
Secure materials stored in tiers by
stacking, racking, blocking, or
interlocking to prevent them from
falling
Post safe load limits of floors
Keep aisles and passageways clear
Office of Training &
Education
34
Storing Materials
Don’t store noncompatible
materials together
In buildings under construction,
don’t place stored materials within
6 feet of a hoistway or floor
opening
Office of Training &
Education
35
Fall Protection
Employees who work on
stored materials in silos,
hoppers, or tanks, must be
equipped with lifelines and
harnesses
Office of Training &
Education
36
Brick Storage
Stack bricks in a manner that
will keep them from falling
Do not stack them more than 7
feet high
Taper back a loose brick stack
after it is 4 feet high
Office of Training &
Education
37
Lumber
Remove nails before stacking
Stack on sills
Stack lumber so that it is stable
and self supporting
Office of Training &
Education
38
Housekeeping
Keep storage areas free from accumulated materials that cause
tripping, fires, or explosions, or that may contribute to harboring
rats and pests
Office of Training &
Education
39
Disposal of Waste Materials
Use an enclosed chute when
you drop material more than
20 feet outside of a building
If you drop debris through
holes in the floor without
chutes, enclose the drop area
with barricades
Office of Training &
Education
40
Disposal of Scrap and
Flammable Materials
Remove all scrap lumber, waste material,
and rubbish from the immediate work
area as work progresses
Keep all solvent waste, oily rags, and
flammable liquids in fire resistant covered
containers until removed from worksite
Office of Training &
Education
41
Disposal of Demolition Materials
Removal of materials through floor openings
Openings must be less than
25 percent of the whole
floor
Floors weakened or made
unsafe by demolition must be
shored so they can safely
carry the demolition load
Office of Training &
Education
42
Summary
Manually handling materials
• When lifting objects, lift with your legs, keep your back straight,
do not twist, and use handling aids
Using cranes, forklifts, and slings to move materials
• Watch for potential struck by and crushed by dangers
• For slings, check their load capacity, inspect them, and remove
them from service when they display signs of stress or wear
Also • Keep work areas free from debris and materials
• Store materials safely to avoid struck by/crushed by hazards
Office of Training &
Education
43