معماری و عمرانعلوم مهندسی

The Future of Design for Construction Safety

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Ovenieuw = Introduction to DfCS ¢ Principles and Process ¢ U.S. and Abroad * Resources and examples = Lessons from the field =" Where DfCS is heading °5 “trajectories” = The future of DfCS is you!

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(5 00 Por Coustruntiva GaPety (OPRCGE)? = The process of addressing construction site safety and health in the design of a project = Recognizes construction site safety as a design criterion and part of constructability = Also called Prevention through Design (PtD) alliance

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۱۹۱ ‏رح‎ DO erts = It is the right thing to do = |t is the smart thing to do

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مر ری ار رس مر رز ‎(WC‏ =" Nearly 200,000 serious injuries and 1,200 deaths each year = 7% of workforce but 21% of fatalities = Every statistic had a name..... 1 Bureau of Labor Statistics-2005 ‏میتی سر‎

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۹ ‏ور‎ hh ied (Oa sn = —___ of 226 injuries that occurred from 2000- 2002 in Oregon, WA and CA = of 224 fatalities in US between 1990- 2003 = In Europe, a 1991 study concluded that — of fatal accidents resulted in part from decisions made before site work began Comm ni Rented MMe eRe ‏ل‎ arse} ? European Foundation for the Improvement of Living and Working Conditions

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و تراک سر م9 ‎Oe KOs‏ مسب ‎Oe KC a‏ ‎Ce ad See‏ ‎Daag‏ ‏9 ی موه اه سس 1 Szymberski 1987 allia ce

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= Reduced workers compensation premiums « ۱۱6۲6۵560 = Fewer delays due to accidents ¢ Allows continued focus on quality = Proactive clients * Starting to demand safer construction and safer designs

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‎OL‏ كك لاک سس بت سس در ‎= Design spec: * Dig groundwater monitoring wells at various locations. + Wells located directly under overhead power lines. = Accident: ‎* Worker electrocuted when his drill rig got too close to overhead power ‏توا‎ ‎= Engineer could have: * specified wells be dug away from power lines; and/or * better informed the contractor of hazard posed by wells’ proximity to powerlines through the plans, specifications, and bid documents. ‎

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Cxanple: Parapet Ouls = IBC paragraph 704.11.1 requires that a parapet wall be at least 30 inches high =" OSHA 1926 Subpart M requires a 36-42 inch guardrail or other fall protection = If the design professional specifies a 36-42 inch high parapet wall, fall protection would not be required

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دوه ره ‎Tale‏ القللا Concrete Segmented Bridge توت توت(

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٩۱04 ۹ (QovPs Skylights Upper story windows and roof parapets 7 ۱ 3 لیم ۳۳3

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and at higher _ locations for fall protection tie-offs -* Locate colum ~ connections at — reasonable heights above floor * Provide seats for ‏یه تا‎ 7 I ce beam connections 0 1 9 ‏ات مب‎

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columns

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I ear area locations [ERECTOR/FABRICATOR ۱۷۸۵۷۲ ‏تعن‎ ‎2 ‎53 08 NAME ‏سس‎ ۳

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0 ۱ tied Harords 11926-15111111[ [ERECTOR/FABRICATOR NAME [#0 ۳ ‏ا‎ ‏یت سس‎ DD

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DETALNG GIDE YOR WE DEMNEDMOT OF ECTEN SAFETY Solutions: cat be 1 sp gussets comer Or Hide the gest car win the ‏و‎ ‎ERECTOR/FABRICATOR NAME ==‏ اسم -هس 7 | ع ‎ ‎ ‎ ‎ ‎ ‎ ‎ ‎ ‎ ‎ ‎ ‎

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[ERECTOR/FABRICATOR NAME =” = Bi ‎NAME‏ فون ‎connections ‎ ‎ ‎ ‎ ‎ ‎

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= Design underground utilities to be placed using trenchless technologies? = Specify primers, sealers and other coatings that do not emit noxious fumes or contain carcinogenic products? = Design cable type lifeline system for storage towers? Sao ‏ا ل‎ sme) 2 ‏وت رید‎ et al., “Viability of Designing for Construction Worker Safety” 005 4 ا ل ل ‎Concept” (2005)‏

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(۳۵۵ 29 www.designforconstructionsafety.org OSHA workgroup 2-4 hour powerpoint Construction Industry Institute database * www.construction-institute.org/scriptcontent/m ore/rr101_11_more.cfm CHAIR * www.workcover.nsw.gov.au/Publications/OHS/ SafetyGuides/chairsafetyindesigntool.htm United Kingdom Health & Safety Executive designer guides * www.hse.gov.uk/construction/designers/ 1 5 alliance

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Example from www.hse.go v.uk/constru ction/design ers: Rey 04 (AUS Technical Guidance Note T 20.009 Tho msintnance phase 44. Forth paws tray nt be neces f peopl ‏و‎ ‎46. Thacan be served ane byrne te ramet {or providing natural igh, ~ see 28 ete fat oof vi eae erode caning 0 marin cones ight Se 1 Construction Industry Council CDM Guidance for Designers Designing to make management of hazards associated with working on roofs easier 1. Designers ] Fogle and deters ovr ine tvough beng Voie en na riety Sones ee pr ‘toe Thorfr, designs est conedr ates potest the haar of sing ©. erin ols 7_ anual handing ae perature cola azar ko Designer shout cones phases the ‎tem taht‏ و ‎ ‎ ‎ ‎

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(umers to DFOG = Like many good ideas, DfCS faces barriers: * Contract terms * Added costs * Designers’ fear of liability * Designers’ lack of knowledge = Potential solutions to these barriers involve long-term education and institutional changes.

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Fall from Elevation

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= Project: * McNairy Dam Fish Facility = Project Description: * Construction of a laboratory visitor center, a large fish collection facility, and power line from the dam to the visitor’s center. = Location: * Columbia River, Oregon

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=" Owner/Engineer: * U.S. Army Corps of Engineers (COE) =" General Contractor: Heart Construction = Electrical Subcontractor: J&J Electric * Scope of work: Install electrical lines and controls throughout the project. * Company owners (brothers): = Frank Jones (on-site project superintendent) = Jerry Jones (office manager, some work on-site)

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= Project background: ۰ Fish containment area consists of an upper working level and a lower fish collection level. * Upper level constructed of steel framing supporting galvanized metal removable grating. (3 feet wide x 4 feet long sections) * Mechanical and electrical equipment is located on the upper level.

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= Project background: ۰ Elevation of lower level is 30 feet below the upper level, except for a concrete ledge along one wall which is 3 feet below the upper level. * No permanent access (stairway, ladder, etc.) is available between the upper and ‏كت ع0‎ * Lower level is under water during normal operation.

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= April 23: * Fish containment area construction complete. ¢ Electrical system testing under way. ¢ Frank, Jerry, and several Heart employees enter the upper level of the fish containment area to prepare a test of the equipment controls before opening the facility.

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= April 23: * Frank and Jerry work on the first control panel. After the first control panel is completed, Jerry proceeds south to the second control panel and begins to work. ¢ Frank remains at the first control panel talking to the Heart employees.

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= April 23: * Heart employee, George, sees an obstruction on the ledge 3 feet below. * George walks over next to Jerry and removes a section of metal grating to go down to the lower level. The section of grating was not secured with fasteners. * George jumps down to the ledge (3 feet below) and replaces the grating above him, but does not correctly place the grating over the bolts.

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= April 23: ¢ While sliding the grating back into place, George says to Jerry that he didn’t want anyone to step in the opening. * Jerry hears George say something, but does not understand because of the high noise level. ¢ After a few minutes of working on the second control panel, Jerry calls to Frank to bring him a wrench.

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= April 23: ¢ Frank walks over to hand Jerry the wrench. ¢ Frank steps on the grating that George replaced and falls through to the lower level 30 feet below. * Frank sustains head, back, and neck injuries. ٠ Frank now performs only minor office work, rather than on-site work. * J&J profits are less since the accident.

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= Additional information: * The grating fastener system was not part of the original design. The fastener system was proposed by Heart Construction as a change, and accepted by the Engineer. * Special wrenches are required to install and remove the grating fasteners. Two wrenches, owned by Heart, were available on the jobsite. The wrenches were sometimes lost or misplaced and not available.

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= Additional information: ¢ Heart Construction held weekly project safety meetings. Jerry attended only one meeting. * During previous safety meetings, concerns were brought up about lack of support for the grating sections at locations where portions of the sections were modified. Occasionally wood was placed across the grating to provide additional support.

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= Additional information: ¢ A temporary ladder between the upper and lower levels which was located several yards from the accident site was removed before the accident.

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= Questions... * How could the accident have been prevented? * What could have been done in the design and/or the design phase to prevent the accident?

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Exposure to Hazardous Chemicals

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» Scheduled completion date: July 15 » July 15: Conduct punchlist inspection ٠ Punchlist includes window cleaning, replace cracked cover plates, touch-up paint, door alignment, replace scratched millwork, correct noise from Fan #2, etc. » July 15: Project is defined as substantially complete. » July 16: Owner occupies a portion of the facility. » July 17: Testing lab begins to function.

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۱۵ - Electrician’s employee shuts off power to Fan #2 to trouble shoot the problem. * Lab technician conducts chemical analysis at the same time. * Electrician’s employee determines belt alignment is the problem. It is corrected. ٠ Power is restored; employee forgets to replace fan belt guard. + Lab technician complains of headache.

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ete x TOMSMAC lg al=re) Duct line re positive

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» July 20: * Contractor is informed by owner of lab technician’s headache and its cause. * Contractor instructs all sub’s to turn in their building keys. * Sub’s are instructed to gain access only by owner or contractor personnel. * Contractor does not explain the reason for the new policy.

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» July 28: * Electrician’s employee shuts off power to Fan #2 to replace the fan belt guard. * Lab technician conducts chemical analysis as the guard is replaced. * Guard is replaced in 10 minutes. * Power to Fan #2 is restored. + Lab technician dies at the work station from exposure to deadly chemicals.

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= Questions... * How could the accident have been prevented? * What could have been done in the design and/or the design phase to prevent the accident?

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"8 ‏ره‎ ۱6 ASI 60) ۳ 5 Implementing DfCS in Practice

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توص یک ۱ Content started in “Constructability” reviews by Project Management Teams working with engineering.

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بر رز دز مر رز ۱ 1 Limited amount of safety training required in engineering educational activities.

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1 = Engineers = Designers = Estimators = Contract Administrators = Procurement Professionals Over 2,000 Over the Last Year

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ص۱1 Involvement in Design Build Activities with our own employees increased the awareness.

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Two Day Training 10-Hour OSHA Construction Safety Economics of Safety Supervisor Responsibilities and Accountability Work Planning/Job Hazard Analysis Control of Energy “Safety Consideration in Design” STS Safety Trained Supervisor Certification

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زک زر مر ۱۳ = Construction Safety Management and Engineering - ASSE = Construction Safety Engineering Principles - David MacCollum = Safety and Health Engineering - Roger Brauer

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Cae ee Dee Utilization of Company specific examples and applications.

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10۳-۱ 0۳2 ار =" OSHA =" NIOSH = Corps of Engineers = Navy =" Defense Nuclear Facility Safety Board

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‎Girly 0‏ اک زد سر وم 2( ‎“Washington Group International Designs and Builds a Waste Treatment 9-1 ‎http://www.osha.gov/dcsp/success_stories/alliances/washington/was ‎hington_group_case_study.html#Sidebar3 ‎

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ر ‏ 4 رزاک ار را ۹ ۹ رت ۱۹ http://www.osha.gov/dcsp/success _stories/alliances/ washington/washington_ group case study.htm#3Sidebar3

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Prevent injuries and accidents: = Develop and/or expand engineering principles of Inherently Safer Design for Construction. = Implement/educate engineering and design staff in hazard identification and legal responsibilities. = Implement specific aims and goals for Inherently Safer Design Principles for Construction.

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= Why designers should care about designing for construction worker safety. = Opportunities for designing for construction worker Safety. = Barrier for designing for construction worker safety.

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= Definition of a Hazard = Establish a Standard of Safe Design = Categorize the Hazard = Establish Safe Design Hierarchy = Control the Hazard with Appropriate Design

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Oddressiog GuPety Wazards . Design to eliminate or avoid the hazard . Design to reduce the hazard . Incorporate safety devices after the fact . Provide warning devices . Institute training and operating procedures

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درک ارت مر ‎٩۱‏ ام ۳0 مم2 اه ‎eC entamms ces tet sit‏ 0 ‎Factor 3‏ جک فص یسیو 5 Guard the Hazard مه Hazard Eliminate the Hazard ed Hazar 3 Natural توت 7 ‎Mechani‏ ‏ی م۳166 ‎Chemical‏ ‎ete‏ ‏7 ‎sic’‏ ‏0 ‎Artificial‏ testy pte)

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‎ud‏ ار 625 ۳( ۳ ‎Orsiqa‏ 1 7 رح ‎Number One Concern is the Machinery, ۳86۲۱۵۱ ۵۱۱0 ۳۱۱۸۱۱۵۱۱ ۰ ‎Categorize the Hazards Using the Seven Hazard Sources for Material Handling and Storage Facilities. Use the Safe Design Hierarchy to Physically eliminate the hazards identified for Material Handling and Storage facilities. ‎Develop a Hazard Identification Matrix to document your findings and design the hazards from the Material Handling and Storage Facilities.

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2 MNePAtec ica bes cxc ELL wotend! hoodiog cod siproge Puriliies. وله ار و ار * Slip, trips Fj * Improperly secured و بت ,5ع الانأءلا 51 ,5 ‎ita‏ ا ‎pie‏ ‎Cranes and on the‏ ندا ‎1.Falling objects groun‏ ۱ موز ‎personnel —‏ مدنا ع لدعم 1 ‎Drainage ditches‏ * 0 رز )خر ‎oe °*We‏ ‎1.Rollover an‏ ‎rien maintenanc‏ اوت تان ۳۹ 1 ‏الا‎ unstable surfaces A.Limitations on Human ۳۵ ‏معصحصم‎

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= Reduced workers compensation premiums = Increased productivity = Fewer delays due to accidents during construction allow continued focus on quality = Proactive clients are starting to demand safer construction and safety designs.

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Circulator Pumps

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ON ON ar Qe @r ar Uc ree ‏ا‎

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Ouse (Ney #0 - Cincutator ۳ = Replacing circulator pumps requires 2 0۰ ۰ ۳۱۱۲۱۵5 276 ۱۵6۵1۲60 ۱۱ 2 tight space. = Maintenance worker could fall off ladder, drop pump, or suffer hand injury from hitting adjacent piping.

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Ouse (Ney #0 - Cincutator ۳ Design review questions- Is there enough room to replace the pumps? How high off the ground are the pumps? What if a maintenance worker has to shut off a valve in an emergency?

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Ouse (Ney #0 - Cincutator ۳ Identify Hazard - Fall and mechanical

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Ouse (Ney #0 - Cincutator ۳ Assess Risk - Severity- slight (knuckles) to serious (head injury) Probability- medium (likely) Risk- low to medium Additional consideration - Solution is simple and inexpensive alliance

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Ouse (Ney #0 - Cincutator ۳ = DfCS solutions: * design pumps close to ground level so that a ladder is not required; * provide adequate space around pumps; * provide a metal identification tag for each valve; and * provide a permanent identification board in the mechanical room that identifies each valve and it’s purpose.

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0 Oem (mere

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Installation\Maintenance of HVAC System in Attic

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Cuse Gtady #2 ‏كك‎ ‎2۱0/0 ‏ره‎ ii = HVAC System installed in the attic of a commercial office building = No floor or platform/walkways were designed or installed = HVAC technicians had to walk on وا( ‎alliance‏

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ON rol ON ar nee eed heresy \ Deis es WOBCC Gyxtexs is Pitz J

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Cuse Gtady #2 ‏كك‎ ‏6ت ك”‎ ii = Design review questions: What will workers stand on when installing HVAC system? Will regular maintenance be required? What will the maintenance workers stand on? What are the pertinent OSHA regulations? alliance

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Cuse Gtady #2 ‏كك‎ ‎2۱0/0 ‏ره‎ ii Identify hazard - لامع

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Cuse Gtady #2 ‏كك‎ ‎2۱0/0 ‏ره‎ ii Assess Risk - Severity- serious (knee) to severe (death) Probability- medium (likely) Risk- medium to high

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Cuse Gtady #2 ‏كك‎ ‎2۱0/0 ‏ره‎ ii = DfCS solution: * design permanent work platforms and walkways with guardrails

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Raw Coal Reclaim Facility

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Oe A GN rie ONDA OCA rea NeiheeZ = Plant utility worker was fatally injured while performing clean-up duties at a raw coal reclaim area. = Victim either fell through a 56” x 80” opening in a platform or entered through a coal feeder opening. 1Case study courtesy of Washington Group International

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Oe A GN rie ONDA OCA rea NeiheeZ 5 1 = Design review questions: Will workers need to have access to conveyors? Are covers and/or guardrails provided for all openings near or over conveyors? Are covers and/or guardrail gates interlocked?

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(ON ON War nee NON DA Orr (Nera eicrd ۹

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Or AN ‏را یک ور‎ cir siNard 5 1 Identify hazard: Mechanical

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Or AN ‏را یک ور‎ cir siNard 5 1 Assess Risk - Severity- severe (death) Probability- medium to high Risk- high

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Or AN ‏را یک ور‎ cir siNard 5 1 = DfCS solution: * Design covers and/or guardrails over conveyor belts and opening to conveyor belts. * Design interlocks for covers and gates.

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ON AGN Darren Blind Penetration into Concrete

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6 6 BCD) Neneh pl eaeies feel PACS IZ ‏سر‎ A construction worker penetrated an embedded electrical conduit containing an energized 120-volt line while hand drilling into a concrete beam to install pipe hanger inserts. The conduit was 1 inch from the surface. 1 Dept. of Energy Blind Penetration Incidents 0 alliance

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6 ec een BCD) rnc mi eaeies feel PACS IZ Opurrete Design review questions: How will the worker install the pipe hangers? Are there any electrical lines in the concrete beam? Are there any pipe hangers that will be near an electrical line?

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6 ec een BCD) rnc mi eaeies feel PACS IZ Opurrete Assess Risk- Severity- severe (death) Probability- moderate to medium Risk- medium to high

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6 ec een BCD) rnc mi eaeies feel PACS IZ Opurrete = DfCS Solutions: * Design embedded electrical lines deeper than the maximum depth of the pipe hanger bolts. * Clearly mark locations of electrical lines on contract drawings.

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« 05۳۱۸ ۲۵۵ Roundtable DfCS Workgroup = NIOSH NORA Construction Sector Council CHPtD Workgroup and Prevention Through Design National Workshop (July 2007)

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15 4۱0 ٩۱2 Increased prefabrication Increased use of less hazardous materials and systems Increased application of construction engineering Increased spatial investigation and consideration Increased collaboration and integration

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027570010100 = Shift site work to safer work site ‏اور 2 وت‎ ۰ 6۱6۷۵11011 0 ۵ * underground to grade * confined space to open space = Shift site work to factory * Allows use of safer, automated equipment * Provides safer, engineered environment

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ON ea eacics cach De eae mel cea eran an ers = Coatings, sealants, cleaners = Building systems ¢ Steel, concrete, masonry, wood

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= Examples of construction engineering * Soil retention systems * Crane lifts * Temporary loads ¢ Temporary structures *¢ Fall protection anchorage points = Why are designers increasingly involved * Growth of design-build ¢ Their understanding of structure and site

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= Communicating site hazards on project documents =" Working distances for each trade * Cranes and powerlines * Excavation dimensions for work within * Steel connections * Raceways and plumbing pipes = Ergonomic issues * Overhead * Awkward angles

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cee ‏كك‎ اس و ات هس سا

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= Having designers interact with constructors = Having specialists interact with generalist planners = Implications for contracting/delivery method

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تراک دک ۹۱۹۲ ۵۹ = Shift in mindset = Holistic view = Exposure to DfCS fundamentals = Training in system-specific DfCS opportunities = Engineering course-specific DfCS modules

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زاگ ار ۹۱۹۶ = New contract terms needed = Design-Build and Design+Negotiated construction better facilitate collaboration during design* eee eee

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۹ = |T represents efficient means for providing designers with information needed to perform DfCS = Manufacturers must make DfCS information available = All entities will need IT to facilitate communication, collaboration, integration

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‎ia ea ieee‏ رز( ‎= How can we reduce barriers to DfCS? * Designers’ fear of liability * Designers’ lack of knowledge ‎

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‎(mii baits‏ ی مراک رز ‎« ۱۳۱۱۲۱۵۲6 ۵۳ 62۵۵۱۱۵ ۳۲65 ۷۵۵۴ company ‎= Share information about your DfCS program ‎= Provide data to make the business case for DfCS ‎= Serve as a case study

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iG = Designing for construction safety is: * the right thing to do, and ¢ the smart thing to do. = Many countries require or promote designing for safety =" National organizations are working to create tools, eliminate barriers and facilitate adoption of this important process in the United States LES Zolli cel neie) oeimioey is plareve| aso alliance

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aN eee ee ‏اه و‎ = Questions? Comments? = john.gambatese@oregonstate.edu = mike.toole@bucknell.edu = Brad.giles@wgint.com

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Oe ‏ا‎ Ure Just tt vase 27722۲ 12۰

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ل ل ‎Cana‏ =" Model contracts between owner and designer and general conditions between owner and contractor explicitly reject designer role in ‏عه‎ = Potential Solution: Revise the model contracts

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(arate et airs caster excl (Deca ie pe ese Oy rice (Ceara ‏راک‎ « While DfCS results in decreased total project life cycle costs for the owner, DfCS processes will increase both direct and overhead costs for designers. = Potential solution: Educate owners that they must be willing to pay slightly higher design fees to save themselves money in the long run.

صفحه 111:
@umier: Orsiqaers’ ۹5 sie = Barrier: Fear of undeserved liability for worker safety. Potential solution: Clearly communicate the DfCS initiative does NOT suggest designers should be held responsible for construction accidents. Potential solution: Propose legislation is facilitate designing for construction safety without inappropriately shifting safety duties and liability onto designers.

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(Oa Opsiqners' ‏ار چاررت را‎ eae lim es bs Cxpenise = Barrier: Few design professionals possess sufficient expertise in construction safety. = Potential solution: include construction safety in construction, engineering and architectural ‏دراوراه‎ = Potential solution: Develop and promote 10-hour and 30-hour OSHA courses for design professionals.

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00-6 00 40 = The Washington Group International provides safe design training to: * Engineering * Design ‏و‎ ic ael- ale * Contracts * Estimating

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(Chae 3 6۱ ‏اسر‎ 0 (2 ‏وروی 912۱/۱ 2 بر‎ = 10-Hour OSHA Construction Safety =" Economics of Safety = Safety Res. & Accountability =" Work Planning & Job Hazard Analysis = Safety Construction & Design

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Os Ouse oF Prevesion FeAl Dea ‏کر ار مت‎ Oa cs = Order of precedence for addressing safety hazards 1.Design to eliminate or avoid the hazard 2.Design to reduce the hazard 3.Incorporate safety devices after the fact 4.Provide warning devices 5.Institute training and operating procedures (Scorer VEL a Wa OL a Cae MCS TEU Co oe Co oD

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