Tools – Hand and Power

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Tools – Hand and Power OSHA Office of Training and Education 1 Hazards Workers using hand and power tools may be exposed to these hazards:  objects that fall, fly, are abrasive, or splash  harmful dusts, fumes, mists, vapors, and gases  frayed or damaged electrical cords, hazardous connections and improper grounding OSHA Office of Training and Education 2 Basic Tool Safety Rules • Maintain regularly • Use right tool for the job • Inspect before use • Operate according to manufacturers’ instructions • Use the right personal protective equipment (PPE) • Use guards OSHA Office of Training and Education 3 Hand Tool Hazards Hazards are usually caused by misuse and improper maintenance Do not use:  wrenches when jaws are sprung  impact tools (chisels and wedges) when heads have mushroomed  tools with loose, cracked or splintered handles  a screwdriver as a chisel  tools with taped handles – they may be hiding cracks OSHA Office of Training and Education Crack 4 Hand Tools - Protection Use PPE, such as safety goggles and gloves Keep floor surface where working free from debris and tripping or slipping hazards Keep cutting tools sharp OSHA Office of Training and Education 5 Power Tools Must be fitted with guards and safety switches Extremely hazardous when used improperly Different types,determined by their power source:  Electric  Pneumatic  Liquid fuel  Hydraulic  Powder-actuated OSHA Office of Training and Education 6 Switches Hand-held power tools must be equipped with one of the following: Constant pressure switch shuts off power upon release Examples: circular saw, chain saw, grinder, hand-held power drill On-Off Switch Examples: routers, planers, laminate trimmers, shears, jig saws, nibblers, scroll saws OSHA Office of Training and Education 7 Power Tools - Precautions • Disconnect tools when not in use, before servicing and cleaning, and when changing accessories • Keep people not involved with the work away from the work • Secure work with clamps or a vise, freeing both hands to operate the tool • Don’t hold the switch button while carrying a plugged-in tool • Keep tools sharp and clean • Consider what you wear – loose clothing and jewelry can get caught in moving parts • Remove damaged electric tools & tag them: “Do Not Use” OSHA Office of Training and Education 8 Power Tools – Precautions Electric Cords Don’t carry portable tools by the cord Don’t use electric cords to hoist or lower tools Don’t yank cord or hose to disconnect it Keep cords and hoses away from heat, oil, and sharp edges OSHA Office of Training and Education 9 Electric Power Tools To protect a worker from shock, these tools must:  have a 3-wire cord plugged into a grounded receptacle  be double insulated, or  be powered by a low-voltage isolation transformer Double insulated markings Plug with a grounding pin OSHA Office of Training and Education 10 Electric Tools – Good Practices • Operate within design limits • Use gloves and safety shoes • Store in a dry place • Don’t use in wet locations unless approved for that • Keep work areas well lit • Ensure cords don’t present a tripping hazard OSHA Office of Training and Education 11 Abrasive Wheels and Tools May throw off flying fragments Equip with guards that:  Cover the spindle end, nut, & flange projections  Maintain proper alignment with the wheel  Don’t exceed the strength of the fastenings Guard so that a minimal amount of the wheel is exposed OSHA Office of Training and Education 12 Inspecting Abrasive Wheels Before mounting:  inspect closely for damage  perform sound- or ring-test to ensure free from cracks / defects To test:  tap wheel gently with a light, nonmetallic instrument  if wheel sounds cracked or dead, do not use it because it could fly apart OSHA Office of Training and Education 13 Abrasive Wheel Use To prevent cracking: • fit the wheel on the spindle freely • tighten the spindle nut enough to hold the wheel in place without distorting the flange Let the tool come up to speed prior to grinding or cutting Don’t stand in front of the wheel as it comes up to full speed Use eye and/or face protection Ensure the spindle speed doesn’t exceed the maximum speed marked on the wheel OSHA Office of Training and Education 14 Abrasive Wheel Work Rests Keep work rests not more than 1/8th inch from wheel surface This prevents jamming the work between the wheel and the rest, which may cause the wheel to break Don’t adjust wheel while it’s rotating OSHA Office of Training and Education 15 Guarding Guard exposed moving parts of power tools Guard belts, gears, shafts, pulleys, sprockets, spindles, flywheels, chains, or other moving parts Never remove a guard when a tool is in use OSHA Office of Training and Education 16 Guarding - Point of Operation This shows a radial arm saw equipped with proper point of operation guards The point of operation is where the work is actually performed on the materials – it must be guarded OSHA Office of Training and Education 17 Guarding Protection Nip Point Machine guards must protect the operator and others from:  Point of operation  In-running nip points  Rotating parts  Flying chips and sparks OSHA Office of Training and Education 18 Radial Saw Guarding Radial arm saw equipped with an upper and lower blade guard Guard to prevent the operator from coming in contact the the rotating blade OSHA Office of Training and Education 19 Guarding Portable Circular Saws Guard these saws above and below the base plate or shoe. The lower guard must cover the saw to the depth of the teeth. OSHA Office of Training and Education 20 Table Saw Guarding Hood guard Use a hood for guarding OSHA Office of Training and Education 21 Pneumatic Tools Powered by compressed air Includes nailers, staplers, chippers, drills & sanders Main hazard - getting hit by a tool attachment or by a fastener the worker is using with the tool Nail Gun Cut-Away View Take the same precautions with an air hose that you take with electric cords OSHA Office of Training and Education 22 Pneumatic Tools - Fastening Ensure tool is fastened securely to the air hose to prevent a disconnection Use a short wire or positive locking device attaching the air hose to the tool Wire used to secure hose OSHA Office of Training and Education 23 Pneumatic Tool Connections Hose clamp  Unacceptable  Acceptable OSHA Office of Training and Education 24 Pneumatic Tool Safety Place a safety device on the muzzle to prevent the tool from ejecting fasteners, unless the muzzle is in contact with work surface Install a safety clip or retainer to prevent attachments, such as chisels on a chipping hammer, from being ejected Wear eye protection. Wear hearing protection with jackhammers. Muzzle in contact with work surface OSHA Office of Training and Education 25 Compressed Air Cleaning Don’t use compressed air for cleaning Exception - where reduced to less than 30 p.s.i. with effective chip guarding and PPE OSHA Office of Training and Education 26 Liquid Fuel Tools Usually gas powered Main hazard – fuel vapors Use only approved flammable liquid containers Before refilling a fuel-powered tool tank, shut down the engine and allow it to cool OSHA Office of Training and Education 27 Powder-Actuated Tools User must be trained and licensed to operate Test tool each day before loading to ensure the safety devices are working properly Wear suitable ear, eye, and face protection Select a powder level that will do the work without excessive force OSHA Office of Training and Education 28 Fatal Fact Employee killed when struck in head by a nail fired from a powder actuated tool. Tool operator was attempting to anchor a plywood form in preparation for pouring a concrete wall OSHA Office of Training and Education 29 Easily Penetrated Material Avoid driving into materials easily penetrated unless materials are backed by a substance that will prevent the pin or fastener from passing through Also, don’t drive fasteners into very hard or brittle material that might chip or splatter, or make the fasteners ricochet OSHA Office of Training and Education 30 Powder-Actuated Tool Safety Tips • Don’t use in explosive or flammable atmosphere • Inspect tool before use to ensure:  it is clean,  that moving parts operate freely  the barrel is free from obstructions and has the proper shield, guard, and attachments • Don’t load the tool unless using immediately • Don’t leave a loaded tool unattended • Keep hands clear of the barrel end • Never point the tool at anyone • Store unloaded in a locked box OSHA Office of Training and Education 31 Jacks To set up a jack, ensure: • The base is on a firm, level surface • It’s centered • The jack head is placed against a level surface • You apply the lift force evenly Lubricate and inspect jacks regularly OSHA Office of Training and Education 32 Jacks - Capacity The manufacturer's rated capacity must be marked on all jacks and must not be exceeded All jacks must have a stop indicator that is not exceeded OSHA Office of Training and Education 33 Jacks - Blocking Immediately block the load after it is lifted. Put a block under the base of the jack when the foundation is not firm, and place a block between the jack cap and load if the cap might slip. Photo - handyman jack is provided a firm base by using the railroad tie. The load is cribbed to prevent it from falling. OSHA Office of Training and Education 34 Summary Hazards are usually the result of improper tool use or not following one or more of these protection techniques:  Inspecting the tool before use  Using PPE (Personal Protective Equipment)  Using guards  Properly storing the tool  Using safe handling techniques OSHA Office of Training and Education 35