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Gas Turbine
V94.2
Overview
11/2002
Power Generation
Content
Gas Turbine Overview
Product Line
Fleet Experience
Applications
Selected References Worldwide
Scope of Supply
11/2002
Gas Turbine V94.2
V94.2 Gas Turbine
Installations Worldwide
Examples of Customer Sites
Performance Data
Emission Data
Reliability Data
Field-Proven Design Features
Rotor
Compressor
Combustion System
Turbine Stage
Turbine Blading Materials
Power Generation
G1MS, Hannes Bauer
2
Gas Turbine Overview
Product Line
V64.3A
V94.2
V94.3A
159 MW 50 Hz
266 MW 50 Hz
V94.2A
67 MW 50/60
Hz
W501D5A
121 MW 60
Hz
50 - 150
11/2002
Gas Turbine V94.2
191 MW 50 Hz
W501F
W501G
190 MW 60 Hz
253 MW 60 Hz
ISO Baseload Power Output in MW
150 250
250 350
Power Generation
G1MS, Hannes Bauer
3
Gas Turbine Overview
Fleet Experience
Siemens Total Fleet Experience
More than 1000 units installed
More than 20 Million operating hours
9
W 501G
W 501G 32000
W 501F
127
W 501D5A
44
V94.3A
W 501D5A
37
375000
523000
V94.2A 33000
7
V64.3A
V94.2
123
0
1250000
V94.3A
V94.2A 2
V64.3A
W 501F
20
40 60 80 100
Nu m b e r o f u n it s in s t a lle d
120
67000
V94.2
3700000
140
Op e ra t in g Ho u rs (OH)
Status: Nov. 2002
11/2002
Gas Turbine V94.2
Power Generation
G1MS, Hannes Bauer
4
Gas Turbine Overview
Applications
Base Load Application
Peak Load Duty
Co - Generation
Re - Powering
11/2002
Gas Turbine V94.2
Gas Turbine Power Plants
Combined Cycle Power Plants
Integrated Gasification Combined Cycle
Power Generation
G1MS, Hannes Bauer
5
Gas Turbine Overview
Selected References Worldwide
11/2002
Pl a n t Na me
Co u n t ry
La uswa rd GUD
OAM 13
No rt h Duri
St . Pet ersburg Nord 1
Gra ng emo ut h BP
Lo erinci
Ro cki ngha m
Urugu a ia na
Th ermo ca ndela ria
Merid an
Sa n Jua n 5&6
No va Chemica l
Ba yer Do rma g en
Millenium
Sa lt a 1
Al Ta weela h A2
Mai nz-W iesba den
Vilvo o rde
Po rt o Ma g hera RPW R2
Do na ust a dt
Germa ny
Venezuela
Indo nesia
CIS Russia
Unit ed King do m
Hung a ry
USA
Bra zi l
Co lo mb ia
Mexico
Puert o Rico
Ca na da
Germa ny
USA
Arg ent ina
Unit ed Ara b Emira t es
Germa ny
Belg ium
It a ly
Aust ria
Gas Turbine V94.2
In i t i a l Op era t i o n
2000
2000
2000
2000
2001
2000
2000
2000
2000
2000
2001
2000
2000
2001
1999
2000
2000
2000
2001
2001
GT
Ap p l i c a t i o n
V64.3A
W 501D5A
W 501D5A
V94.2
V94.2
V94.2
W 501F
W 501F
W 501F
W 501F
W 501F
W 501F
V94.2A
W 501G
V94.3A
V94.3A
V94.3A
V94.3A
V94.3A
V94.3A
CCPP
GTPP
GTPP
CCPP
GTPP
GTPP
GTPP
CCPP
GTPP
CCPP
CCPP
CCPP
CCPP
CCPP
CCPP
CCPP
CCPP
CCPP
CCPP
CCPP
Power Generation
G1MS, Hannes Bauer
6
Gas Turbine Overview
Scope of Supply
Shell Concept
Standardized pre-engineered base scopes and options
Turnkey Project
Power Island
Econopac
Econopac
Power Island
Turnkey Power Plant
Gas Turbine
11/2002
Gas Turbine V94.2
Power Generation
G1MS, Hannes Bauer
7
V94.2 Gas Turbine
Installations Worldwide
Status: Apr.2002
In commercial operation
Under contract
Lead Engine: > 192,000 equivalent operating hours
11/2002
Gas Turbine V94.2
Status: Nov.2002
Power Generation
G1MS, Hannes Bauer
8
V94.2 Gas Turbine
Examples of Customer Sites
United Kingdom, Killingholm
Pakistan, Kot Addu 1
11/2002
Gas Turbine V94.2
Australia, Townsville
Malaysia, Paka
Power Generation
G1MS, Hannes Bauer
9
V94.2 Gas Turbine
Performance Data
Po wer Ou t p u t
Hea t Ra t e
Effi ci en cy
Gas Tu rb i n e V94.2*)
159.4MW
10495kJ/kW h
34.3%
Eco n o p a c V94.2**)
156.0MW
10622kJ/kW h
33.9%
Si n g l e Sh aft 1S.V94.2**)
239.4MW
6893kJ/kW h
52.2%
Mu l t i Sh aft 2.V94.2**)
478.8MW
6891 kJ/kW h
52.2%
Standard Design, ISO conditions
11/2002
Gas Turbine V94.2
* gross values
** net values
Power Generation
G1MS, Hannes Bauer
10
V94.2 Gas Turbine
Emission Data
World Bank
NOx1) Gas
Fuel oil2)
V94.2
61 ppm
(No. 2)
(No. 6 etc.)
80 ppm
146 ppm
25 ppm
dry
90 ppm
water injection
42 ppm
not applicable
CO
no restrictions
< 10 ppm
UHC Gas
no restrictions
4 ppm
Fuel oil2)
6 ppm
1) in premix mode at base load and ISO conditions (at 15 % Oxygen in dry exhaust gas)
2) according to ASTM
11/2002
Gas Turbine V94.2
Power Generation
G1MS, Hannes Bauer
11
V94.2 Gas Turbine
Reliability Data
Avai l ab i l i t y
Year 2000: 99.7 %
Year 2001: 99.8 %
100%
0%
80%
4%
60%
8%
40%
12%
20%
16%
FOF < 1%
Fo rced Ou t ag e Fact o r
World Class Reliability
Availability
Forced Outage Factor
0%
1998
11/2002
Gas Turbine V94.2
1999
2000
20%
2001
Power Generation
G1MS, Hannes Bauer
12
V94.2 Gas Turbine
Field-Proven Design Features
11/2002
Gas Turbine V94.2
Horizontally split casing
Two rotor bearings
Build up rotor with central tie bolds
All blades removable with rotor still
in place
Low NOx combustion system for
multiple fuels
Generator coupled to compressor
cold-end drive
Power Generation
G1MS, Hannes Bauer
13
V94.2 Gas Turbine
Rotor
11/2002
Gas Turbine V94.2
Disk type rotor with Hirth
serrations and central tie bolt
Designed for smooth running and
low thermal stresses due to low
weight with high stiffness
Power Generation
G1MS, Hannes Bauer
14
V94.2 Gas Turbine
Compressor
11/2002
Gas Turbine V94.2
16-stage axial flow
compressor
Variable-pitch inlet guide vanes
Optional fast inlet guide vanes
for peak-load operation and
frequency stabilization
Pressure Ratio 11.4
Power Generation
G1MS, Hannes Bauer
15
V94.2 Gas Turbine
Combustion System
11/2002
Gas Turbine V94.2
Two large silo type combustion
chambers
Lined with individually replaceable
ceramic tiles
Easy-to-service design thanks to
walk-in combustion chamber which
enables inspection of all hot gas path
parts without cover lift
Hybrid burners for operation with
natural gas, fuel oil and special fuels
such as heavy oil and refinery
residues
Power Generation
G1MS, Hannes Bauer
16
V94.2 Gas Turbine
Turbine Stage
11/2002
Gas Turbine V94.2
4-stage axial flow turbine
Cast blades and vanes
High efficiency convection and
impingement cooling
Power Generation
G1MS, Hannes Bauer
17
V94.2 Gas Turbine
Turbine Blading Materials
Co m p o n e n t
St a g e
1 st
2nd
3rd
4t h
CC:
11/2002
Ba s e Ma t e ri a l
Oxi d a t i o n - /
Co rro si o n Ba rri er
Co n ve n t i o n a l
Co o l i n g
va n e
Ni -b a sed CC
MCrAl Y
o
b l a de
Ni -b a sed CC
MCrAl Y
o
va n e
Ni -b a sed CC
MCrAl Y
o
b l a de
Ni -b a sed CC
MCrAl Y
o
va n e
Ni -b a sed CC
MCrAl Y
o
b l a de
Ni -b a sed CC
MCrAl Y
-
va n e
Ni -b a sed CC
ch romi ze d
-
b l a de
Ni -b a sed CC
ch romi ze d
-
conventional cast
Gas Turbine V94.2
Power Generation
G1MS, Hannes Bauer
18